Automation 3 5 7 Ply Corrugated Board Production Line For 1600mm Width Corrugated Cardboard
1,Corrugated Board Production Line Description:
A corrugated cardboard production line is an essential and crucial piece of equipment that has gained immense importance in today's globally competitive industrial sector. There are various types of corrugated cardboard production lines available, including the 3ply, 5ply, 7ply, and multi-function corrugated cardboard production lines, each specifically designed to meet the diverse needs of customers in the packaging and related industries. These sophisticated production lines are typically composed of the following key components: a mill roller stand, a surface paper (core paper) preheater, a single facer, a conveyor span bridge, a stacker, a secondary corrugator, a primary corrugator, and a folder, all of which work in harmony to ensure the production of top-quality corrugated cardboard sheets. The mill roller stand is designed to ensure that the corrugated material is cut and processed at optimum speed and precision, producing sheets that meet the specific requirements of various industrial applications. The surface paper (core paper) preheater is essential for heating and softening the paper before it is fed into the primary corrugator, ensuring that the material is prepared for the formation of corrugated cardboard. The single facer is the key component used to process and shape the corrugated cardboard sheet, with precision cutting and shaping ensuring that the final product meets the customer's requirements and specifications. The conveyor span bridge is the crucial component used for transferring corrugated material from one processing station to the next, ensuring smooth and efficient production.
Some of the key equipment in a typical corrugated cardboard production line include the Glue Application Machine, Double Facer, Slitter Scorer, Cut-off, Conveyer and Stacker, Steam Heating System, Air Compression System, and Glue Making System. However, various types and quantities of equipment can be integrated to tailor different types and grades of corrugated paperboard production line for various purposes.
2,Corrugated Board Production Line Specifications:
| Hydraulic shaftless mill roll stand | Set | 3 | Main shaft ￠242mm, hyperbolic heavy-duty rocker arm, tooth-type paper clamping head, multi-point brake, hydraulic drive lift,
left-right translation, centering.
The length of the guide rail is 6000mm, and the middle plate is welded. |
| Paper trolley | set | 6 | |
| Top paper preheat cylinder | Set | 1 | Roller ￠900mm, including pressure vessel certificate. Electric adjustment of wrap angle. The wrapping angle can adjust the heated
area of the paper within 360°. |
| Core paper prehear cylinder | Set | 1 | Roller ￠900mm, including pressure vessel certificate. Electric adjustment of wrap angle. The wrapping angle can adjust the heated
area of the paper within 360°. |
| Fingerless type single facer | Set | 1 | The corrugated main roller is ￠320mm, and the material is 48CrMo alloy steel. Tungsten carbide treatment, tile roller module type
hoisting in groups. Airbag ballast structure, HRB main bearing, PLC automatic control glue, man-machine interface touch screen,
automatic shutdown and pressure relief when paper is broken, steam heating mode. |
| Double preheater | Set | 1 | Roller ￠900mm, including pressure vessel certificate. Electric adjustment of wrap angle. The wrapping angle can adjust the heated
area of the paper within 360°. |
| glue machine | set | 1 | The diameter of the glue roller is 268mm. Each layer is driven by an independent frequency conversion motor, and PLC adjusts the
glue gap and man-machine interface. |
| Conveyor bridge | set | 1 | The main beam is 200mm channel steel, and the independent frequency conversion motor drives the paper pulling and conveying, and
the suction tensioning. Electric deviation correction. |
| Double facer | set | 1 | Frame 360 mm national standard channel steel, hot plate 595 mm *14 pieces, intensive roller design structure. Pneumatic lifting,
temperature display, side door, frequency conversion motor. |
| Lifting thin knife slitting and creasing machine | set | 1 | Tungsten alloy blade, five-knife eight-wire type, electric knife adjustment, electric wire adjustment. Electric traverse. |
| Computer spiral knife
Crosscutting machine | set | 1 | Full AC servo control, energy storage brake, spiral knife structure, oil-immersed gear drive, 10.4 inch touch screen display. |
| Three-section right angle stacker | set | 1 | Three-stage frequency conversion conveying, automatic counting and stacking discharge, imported high-strength belt output, and
standard conveyor rack on the paper side. |
| Glue station system | set | 1 | The pipeline customer shall prepare by himself. The glue making device is composed of a carrier tank, a main tank, a storage tank,
a glue feeding pump, and a glue returning pump. |
| Air source system | set | 1 | The customer's own gas source. |
| Steam system | set | 1 | Including steam components such as pipeline valves, traps, and meters in the equipment, the customer shall prepare the heat source
and pipeline. |
3,Our company
We are a professional supplier of corrugated machinery,including automatic high speed flexo printer slotter die cutters,corrugated board production lines,Rotary die cutters, carton staplers and two ply corrugated board production lines.Along with our development,we have set up our own factories. We are now enlarging our product area to testing equipment and other kinds of packaging machinery.
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Automation 5 Ply Corrugated Board Production Line 1600mm Width 80 Speed Images
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